Cubic Machinery http://blog.cubicmachinery.com Gang tool lathes, Swiss type lathes and more Mon, 26 Jul 2010 09:05:53 +0000 en hourly 1 http://wordpress.org/?v=3.0 STS-27 / STS-42 http://blog.cubicmachinery.com/2010/07/sts-27-sts-42/ http://blog.cubicmachinery.com/2010/07/sts-27-sts-42/#comments Mon, 26 Jul 2010 08:39:23 +0000 shirley http://blog.cubicmachinery.com/?p=589 Continue reading →]]>

TWIN SPINDLE LATHE

Finish both front & back sides of a part in ONE setup.

Eliminate excessive part handling.

Transfer up to 4” diameter part from one spindle to another.

Standard Accessories

  • Mitsubishi E60 control
  • Servo turret (8-station)
  • Coolant system
  • Work light
  • Foot switch for chuck activation
  • Set of tool holder bushings
  • Chip pan
  • Leveling pads and leveling bolts
  • Tools and toolbox

Optional Accessories

  • FANUC control
  • 3-jaw hydraulic power chuck
  • Collet chuck
  • Chip conveyor
  • Chip bucket
  • Parts catcher

Specifications at a Glance

STS-27

Max. Turning Diameter
3.15” (80mm)
Max. Turning Length

8.66” (220mm)

Bar Capacity
1 1/16”
Swing
5.9” (150mm)
Main Spindle Motor
3 HP
Back Spindle
2 HP

STS-42

Max. Turning Diameter
3.15” (80mm)
Max. Turning Length
8.66” (220mm)
Bar Capacity
1 5/8”
Swing
5.9” (150mm)
Main Spindle Motor
5 HP
Back Spindle
2 HP
STS-27
]]> http://blog.cubicmachinery.com/2010/07/sts-27-sts-42/feed/ 0 YB http://blog.cubicmachinery.com/2010/07/yb/ http://blog.cubicmachinery.com/2010/07/yb/#comments Mon, 26 Jul 2010 07:26:43 +0000 shirley http://blog.cubicmachinery.com/?p=584

Download PDF Brochure for You Ji YB-Series Large Spindle Bore CNC Lathes

YOU JI YB Series

]]> http://blog.cubicmachinery.com/2010/07/yb/feed/ 0 YH-15 http://blog.cubicmachinery.com/2010/07/yh-15/ http://blog.cubicmachinery.com/2010/07/yh-15/#comments Mon, 26 Jul 2010 06:37:36 +0000 shirley http://blog.cubicmachinery.com/?p=554 Continue reading →]]>

Small footprint (67″ x 57″)

Fast 0.3 sec tool change

Heavy duty linear guides from THK

Specifications at a Glance

Max. Swing Diameter
9.84″
Chuck Size
6″
X Axis Travel
3.9″
Z Axis Travel
9.84″
Bar Capacity
1.65″
Spindle Nose
A2-5
Turret Type
8 stations
Spindle Motor
10 hp / 14 hp
Spindle Speed
4,500 rpm

High Precision Spindle

  • Double roller bearings and ball bearings fitted on the spindle offer large contact surface ensuring highest rigidity for heavy loads and superior surface finish.
  • We only use premium-grade precision-class P4 bearings that are permanently lubricated.
  • The spindle’s 1) suitable span, 2) heavy cast structure, 3) gear-free design and many other factors all go into eliminating vibration and meeting the highest requirements for rigidity and precision.

High Speed Turret

  • The 8-position tool turret features high precision curvic coupling with powerful hydraulic clamping for heavy cutting.
  • The high turret indexing rate is made possible by a non-stop random indexing system, allowing quick tool change over, high positioning speed and a reduction in non-cutting time.
  • Tool change time takes as little as 0.3 second.

Slide Ways

  • X and Z slideways use employ high rigidity linear guide ways from THK and incorporate high precision ballscrews to ensure rapid feed and high precision performance.
  • THK’s heavy load linear guide ways have low friction resistance and low thermal deformation at rapid feedrates to maintain optimum cutting capability over long periods.
  • The ballscrews are preloaded to eliminate backlash.
  • YH-15′s high speed capability reduces non-cutting time and is critical to profitable machining.
  • A central lubrication system automatically feeds oil to the axes.

Machine Base

The one-piece, Meehanite casting base has been proven to have significant advantages for precision turning. The uniformly dense, fine grained castings distribute stress and heat throughout the machine’s entire structure.

Chip Conveyor

Unique design of the chip conveyor ensures perfect alignment and compact space requirement. Side exit is standard. Rear exit is available as an option.

YH-15 Animation


Standard Equipment

  • 6″ Chuck
  • 8-Station Turret
  • O.D. Tool Holder (4 sets)
  • Boring Bar Holder (4 sets)
  • Boring Bar Bash (1 sets)
  • Drilling Sleeve (1 sets)
  • Automatic Volumetric Lubrication System
  • Soft Jaw (3 sets)
  • Hard Jaw (3 sets)
  • Heat Exchanger (1 sets)
  • Chip Conveyor and Chip Bucket

Optional Equipment and Accessories

  • Extra Soft Jaw, Hard Jaw
  • Auto Door
  • Bar Feeder
  • Secondary Operation Feeding System
  • Spring Collet
  • Oil Mist Collector
  • Tool Setter
  • Rear Exit Chip Conveyor
  • High Pressure Coolant System

View You Ji YH-15 Compact Turret CNC Lathe brochure

YH-15 series

]]> http://blog.cubicmachinery.com/2010/07/yh-15/feed/ 0 YH-50 http://blog.cubicmachinery.com/2010/07/yh-50/ http://blog.cubicmachinery.com/2010/07/yh-50/#comments Fri, 23 Jul 2010 07:50:26 +0000 shirley http://blog.cubicmachinery.com/?p=506 Continue reading →]]>

With the combination of 60 HP FANUC spindle motor and German ZF gearbox, YH50 horizontal turning center generates an awe-inspiring amount of torque: 1,284 lb-ft of torque at 246 rpm.

The machine base is constructed of Meehanite casting which is renowned for its superior rigidity and vibration dampening characteristics. YH series allows you to take heavy cuts in tough metals with confidence. YH50 comes standard with 18” hydraulic chuck, while 22” and 24” chucks are available as options.

Spindle

Double roller bearings and ball bearings fitted on the spindle offer large contact surface ensuring highest rigidity for heavy loads and superior surface finish. Spindle bearings are permanently lubricated precision class P4. The spindle’s suitable span, heavy cast structure and gear-free design eliminate vibration and meet the high rigidity and high precision

Specifications at a Glance

Max. Swing Diameter
31.50″
Chuck Size
18″ (22″,24″ opt)
X Axis Travel
13.78″-1.57″
Z Axis Travel
61.02″ 80.71″ 120.08″
Turret Type
10(12 optional)
Spindle Motor
50 hp 60 hp
Spindle Speed
25 ~ 1,500 rpm

Turret

The tool turret features high precision curved coupling with powerful hydraulic clamping for heavy cutting. The high turret indexing rate is made possible by a non-stop random indexing system, allowing quick tool change over, high positioning speed and a reduction in non-cutting time.

Tooling System

Machine Base

The one-piece, Meehanite casting base has been proven to have significant advantages for precision turning and has the ability to distribute stress and heat throughout it’s entire structure. Unique and special design of chip conveyor, for side or rear exit from the machine, ensures perfect alignment and space saving.

Standard Equipment

  • FANUC 0i-TC control
  • FANUC AC spindle drive and motors
  • Programmable tailstock
  • Heat exchanger for electrical cabinet
  • Hydraulic power unit
  • Automatic relief lubrication unit
  • Two sets of OD tool holders
  • Four sets of boring bar holders
  • One set of tool sleeves ( 8-piece set )
  • Coolant system
  • Chip conveyor with chip cart
  • Fully enclosed chip guard
  • Work light
  • Machine status tower light
  • Tool box with tools
  • One set of leveling bolts and pads
  • FANUC and machine manuals
  • Two year FANUC warranty
  • One year mechanical part and labor warranty

Optional Equipment and Accessories

  • FANUC 18i-TC control
  • Upgrade to bigger hydraulic chuck
  • Spindle orientation
  • C-axis
  • VDI turret
  • Manual tool presetter
  • Mist collector
  • Oil/water separator
  • Manual steady rest
  • Automatic steady rest
  • Bar feeder
  • Parts catcher
  • Parts conveyor
  • Automatic door
  • Extra tool holder
  • Air conditioner for electrical cabinet
  • 440V/3PH Transformer
  • CE standard

View You Ji YH-50 Slant-Bed CNC Lathe brochure

YOU JI YH-series

]]> http://blog.cubicmachinery.com/2010/07/yh-50/feed/ 0 YH-36 http://blog.cubicmachinery.com/2010/07/yh-36/ http://blog.cubicmachinery.com/2010/07/yh-36/#comments Fri, 23 Jul 2010 07:34:38 +0000 shirley http://blog.cubicmachinery.com/?p=498 Continue reading →]]>

YH36 horizontal turning center comes standard with 50 HP FANUC spindle motor. Combined with its ZF gearbox, it generates 1,418 lb-ft of torque at 183 rpm.

All the machines in the YH series feature one-piece slant bed structure that ensures a stable machine with lower center of gravity. The slant bed design allows easy access to the work area and excellent chip flow. Machine exterior is painted with durable powded coating to help maintain the machine’s appearance.

Spindle

Double roller bearings and ball bearings fitted on the spindle offer large contact surface ensuring highest rigidity for heavy loads and superior surface finish. Spindle bearings are permanently lubricated precision class P4. The spindle’s suitable span, heavy cast structure and gear-free design eliminate vibration and meet the high rigidity and high precision

Specifications at a Glance

Max. Swing Diameter
28.34″
Chuck Size
15″ (18″ optional)
X Axis Travel
12.20″-1.57″
Z Axis Travel
29.53″ 41.34″ 82.24″
Turret Type
10-(12 optional)
Spindle Motor
40 hp / 50 hp
Spindle Speed
25 ~ 2,500 rpm

Turret

The tool turret features high precision curved coupling with powerful hydraulic clamping for heavy cutting. The high turret indexing rate is made possible by a non-stop random indexing system, allowing quick tool change over, high positioning speed and a reduction in non-cutting time.

Tooling System

Machine Base

The one-piece, Meehanite casting base has been proven to have significant advantages for precision turning and has the ability to distribute stress and heat throughout it’s entire structure. Unique and special design of chip conveyor, for side or rear exit from the machine, ensures perfect alignment and space saving.

Standard Equipment

  • FANUC 0i-TC control
  • FANUC AC spindle drive and motors
  • Programmable tailstock
  • Heat exchanger for electrical cabinet
  • Hydraulic power unit
  • Automatic relief lubrication unit
  • Two sets of OD tool holders
  • Four sets of boring bar holders
  • One set of tool sleeves ( 8-piece set )
  • Coolant system
  • Chip conveyor with chip cart
  • Fully enclosed chip guard
  • Work light
  • Machine status tower light
  • Tool box with tools
  • One set of leveling bolts and pads
  • FANUC and machine manuals
  • Two year FANUC warranty
  • One year mechanical part and labor warranty

Optional Equipment and Accessories

  • FANUC 18i-TC control
  • Upgrade to bigger hydraulic chuck
  • Spindle orientation
  • C-axis
  • VDI turret
  • Manual tool presetter
  • Mist collector
  • Oil/water separator
  • Manual steady rest
  • Automatic steady rest
  • Bar feeder
  • Parts catcher
  • Parts conveyor
  • Automatic door
  • Extra tool holder
  • Air conditioner for electrical cabinet
  • 440V/3PH Transformer
  • CE standard

View You Ji YH-36 Slant-Bed CNC Lathe brochure

YOU JI YH-series

]]> http://blog.cubicmachinery.com/2010/07/yh-36/feed/ 0 YH-28 http://blog.cubicmachinery.com/2010/07/yh-28/ http://blog.cubicmachinery.com/2010/07/yh-28/#comments Fri, 23 Jul 2010 07:15:08 +0000 shirley http://blog.cubicmachinery.com/?p=492 Continue reading →]]>

YH28 is available with 25” or 45” distance between centers. All the turning centers in this range are built heavier and beefier than competitors’ similar sized models, resulting in increase in rigidity as much as 20% and reduction in vibration which helps improve part finish and prolong tool life.
Tool Turret coupling used to index the turret, providing accurate tool positioning for high precision cutting. Fully programmable hydraulic tailstock help reduce setup time.

Spindle

Double roller bearings and ball bearings fitted on the spindle offer large contact surface ensuring highest rigidity for heavy loads and superior surface finish. Spindle bearings are permanently lubricated precision class P4. The spindle’s suitable span, heavy cast structure and gear-free design eliminate vibration and meet the high rigidity and high precision

Specifications at a Glance

Max. Swing Diameter
26.97″
Chuck Size
10″
X Axis Travel
8.07″-1.57″
Z Axis Travel
22.05″-41.34″
Turret Type
10-(12 optional)
Spindle Motor
25 hp / 30 hp
Spindle Speed
40 ~ 3,000 rpm

Turret

The tool turret features high precision curved coupling with powerful hydraulic clamping for heavy cutting. The high turret indexing rate is made possible by a non-stop random indexing system, allowing quick tool change over, high positioning speed and a reduction in non-cutting time.

Tooling System

Machine Base

The one-piece, Meehanite casting base has been proven to have significant advantages for precision turning and has the ability to distribute stress and heat throughout it’s entire structure. Unique and special design of chip conveyor, for side or rear exit from the machine, ensures perfect alignment and space saving.

Standard Equipment

  • FANUC 0i-TC control
  • FANUC AC spindle drive and motors
  • Programmable tailstock
  • Heat exchanger for electrical cabinet
  • Hydraulic power unit
  • Automatic relief lubrication unit
  • Two sets of OD tool holders
  • Four sets of boring bar holders
  • One set of tool sleeves ( 8-piece set )
  • Coolant system
  • Chip conveyor with chip cart
  • Fully enclosed chip guard
  • Work light
  • Machine status tower light
  • Tool box with tools
  • One set of leveling bolts and pads
  • FANUC and machine manuals
  • Two year FANUC warranty
  • One year mechanical part and labor warranty

Optional Equipment and Accessories

  • FANUC 18i-TC control
  • Upgrade to bigger hydraulic chuck
  • Spindle orientation
  • C-axis
  • VDI turret
  • Manual tool presetter
  • Mist collector
  • Oil/water separator
  • Manual steady rest
  • Automatic steady rest
  • Bar feeder
  • Parts catcher
  • Parts conveyor
  • Automatic door
  • Extra tool holder
  • Air conditioner for electrical cabinet
  • 440V/3PH Transformer
  • CE standard

View You Ji YH-28 Slant-Bed CNC Lathe brochure

YOU JI YH-series

]]> http://blog.cubicmachinery.com/2010/07/yh-28/feed/ 0 YH-21 http://blog.cubicmachinery.com/2010/07/yh-21/ http://blog.cubicmachinery.com/2010/07/yh-21/#comments Fri, 23 Jul 2010 06:42:05 +0000 shirley http://blog.cubicmachinery.com/?p=479 Continue reading →]]>

The most compact in the series with 8″ hydraulic chuck and 14 HP spindle motor

YH21 inherits the same features proven to deliver high performance cutting year in and year out. Features like boxway contruction, rigid spindle and bearing design. C4-class ballscrew are shared across all models in the YH series, so customers can benefit the most from the You Ji’s 29+ years of experience in building reliable machine tools and Cubic Machinery’s insistence and dedication to quality and service.

Spindle

Double roller bearings and ball bearings fitted on the spindle offer large contact surface ensuring highest rigidity for heavy loads and superior surface finish. Spindle bearings are permanently lubricated precision class P4. The spindle’s suitable span, heavy cast structure and gear-free design eliminate vibration and meet the high rigidity and high precision

Specifications at a Glance

Max. Swing Diameter
25.59″
Chuck Size
8″
X Axis Travel
8.27″
Z Axis Travel
20.08″
Turret Type
10-12 stations
Spindle Motor
12 hp / 14 hp
Spindle Speed
40 ~ 4,000 rpm

Turret

The tool turret features high precision curved coupling with powerful hydraulic clamping for heavy cutting. The high turret indexing rate is made possible by a non-stop random indexing system, allowing quick tool change over, high positioning speed and a reduction in non-cutting time.

Tooling System

Machine Base

The one-piece, Meehanite casting base has been proven to have significant advantages for precision turning and has the ability to distribute stress and heat throughout it’s entire structure. Unique and special design of chip conveyor, for side or rear exit from the machine, ensures perfect alignment and space saving.

Standard Equipment

  • FANUC 0i-TC control
  • FANUC AC spindle drive and motors
  • Programmable tailstock
  • Heat exchanger for electrical cabinet
  • Hydraulic power unit
  • Automatic relief lubrication unit
  • Two sets of OD tool holders
  • Four sets of boring bar holders
  • One set of tool sleeves ( 8-piece set )
  • Coolant system
  • Chip conveyor with chip cart
  • Fully enclosed chip guard
  • Work light
  • Machine status tower light
  • Tool box with tools
  • One set of leveling bolts and pads
  • FANUC and machine manuals
  • Two year FANUC warranty
  • One year mechanical part and labor warranty

Optional Equipment and Accessories

  • FANUC 18i-TC control
  • Upgrade to bigger hydraulic chuck
  • Spindle orientation
  • C-axis
  • VDI turret
  • Manual tool presetter
  • Mist collector
  • Oil/water separator
  • Manual steady rest
  • Automatic steady rest
  • Bar feeder
  • Parts catcher
  • Parts conveyor
  • Automatic door
  • Extra tool holder
  • Air conditioner for electrical cabinet
  • 440V/3PH Transformer
  • CE standard

View You Ji YH-21 Slant-Bed CNC Lathe brochure

YOU JI YH-series

]]> http://blog.cubicmachinery.com/2010/07/yh-21/feed/ 0 Rotary transfer machine for pipe unions http://blog.cubicmachinery.com/2010/07/rotary-transfer-machine-for-pipe-unions/ http://blog.cubicmachinery.com/2010/07/rotary-transfer-machine-for-pipe-unions/#comments Thu, 22 Jul 2010 09:31:22 +0000 shirley http://blog.cubicmachinery.com/?p=428 Continue reading →]]>

Cubic has been designing and building specialty machinery to customers’ specifications since 1990.

Here are some of our past creations (At least the ones we can show online)

Pipe Union Machine

Purpose:
Completely machine both male and female halves of pipe union from cast iron with 20-second cycle time
Part Variants:
Accommodate a family of parts of pipe unions ranging from 1/4″ to 1-1/4″
Special features:
Dual-tray robotic loader
Touch screen operator interface.
Mitsubishi control
Magnetic chip separator and conveyor

Back to top

Pipe T-Joint Machine

Purpose:
Completely machine pipe T-joints from iron castings.
Part Variants:
Accommodate a family of parts of t-joints
Special features:
Robotic loader
Touch screen operator interface
Mitsubishi control

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Tungsten Carbide Ring ID Grinder

Purpose:
One machine replaces multiple grinders and eliminates inconsistencies and time-consuming manual handling from repeated re-chucking.
Variants:
Accommodate different ring sizes and different grinding angles. The machine is designed so it is possible to add even more grinding spindles.
Special features:
B-axis rotary table for workpiece spindle can rotate ± 45 °
Super high precision diaphram chuck
Multiple grinding spindles for different grits of diamond wheels
FANUC control

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More Specialty Machines

What Cubic has done for other customers in the past, we can do for you. Cubic has the experience to design machines to carry out a wide variety of operation, including turning, machining, drilling and grinding.
Contact us today for a consultation.

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CNC Retrofits

A Wealth of Motion Control Know-How and Experience.

Cubic has worked with different CNC control manufacturers including FANUC, Mitsubishi, FAGOR, MDSI, Yaskawa. A select list of our previous CNC retrofit projects.
Back to top

]]> http://blog.cubicmachinery.com/2010/07/rotary-transfer-machine-for-pipe-unions/feed/ 0 Diamond 42BTX http://blog.cubicmachinery.com/2010/07/diamond-42btx/ http://blog.cubicmachinery.com/2010/07/diamond-42btx/#comments Thu, 22 Jul 2010 06:23:08 +0000 shirley http://blog.cubicmachinery.com/?p=405 Continue reading →]]>

10-Axis 42mm Swiss-type Lathe with multi-B-Axis Turret

Diamond 42CSL comes with 42mm turning diameter—an unusually large spindle size for Swiss-type machines. It is not merely a “size-up” however, Diamond 42CSL is a 10-axis machine that can be ordered with powered VDI turret that can driven up to 4 (patent pending) B-axis tool stations. Diamond 42CSL surpasses others in both in size and capability.

B-Axis Tool Stations on Turret

Fully programmable and capable of rotating 360° in 0.001° increments, the 4 B-Axis station on the turret can be used perform milling and drilling operations at any angle on both the main and sub-spindle. Each station can hold up to 2 ER25 live tools, 1 on each end.

Two Y-Axis for Simultaneous Turning

oth tool units can cut a part on the same spindle or independently work on parts on main and sub-spindles at the same time. Significant reduction in cycle time is assured.

C-Axis on Both Main and Sub-Spindles

Both the main and sub-spindle are equipped with C-axis as standard equipment for contouring operations.

Integrated Spindle Motors

Main and sub-spindle are built-in type, integrated into motor housings. There’s no part that can’t benefit from the greatly reduced vibration and well-calibrated thermal characteristics.

Two Y-Axis Tool Units

  • First Tool Unit
    • 5 OD tools on gang tool slide
    • 4 cross-working live tools
  • 2nd Tool Unit (The 12-Station VDI Tool Turret)
    • Up to 6 OD Tool Stations
    • Up to 6 ID Tool Stations
    • All 12 tool stations can be powered
      • Up to 12 Radial Mill/Drill Tool Stations
      • + Up to 12 Axial Mill/Drill Tool Stations
      • + For the coup de grâce, up to 4 B-Axis Tool Stations (Each can rotate 360°, and can hold 1 live tool on each end

Specifications at a Glance

Max. Turning Diameter
42mm
Main Spindle Motor Power
10.06 HP
Subspindle Motor Power
10.06 HP
Main Spindle Speed
200 – 6,000 RPM
Subspindle Speed
200 – 6,000 RPM

View brochure

Diamond 42BTX

]]> http://blog.cubicmachinery.com/2010/07/diamond-42btx/feed/ 0 Diamond 25CSL/32CSL/42CSL http://blog.cubicmachinery.com/2010/07/diamond-25csl32csl42csl/ http://blog.cubicmachinery.com/2010/07/diamond-25csl32csl42csl/#comments Thu, 22 Jul 2010 02:39:33 +0000 shirley http://blog.cubicmachinery.com/?p=385 Continue reading →]]>

8-Axis Swiss-Type Lathe

B-Axis – A groundbreaking feature that allows programmable angular drilling, tapping and milling operations.

What used to require expensive ad-hoc addons on other Swiss-type lathes can now be replaced with just one generalized solution. The tool is full 360° rotatable. Any angle you desire is fully programmable down to 0.001° increments. The Diamond 32CSL line is the answer for high-production work on complex parts. It offers 5 linear axis, up to 26 tool positions, available C-axis main spindle, and the B-axis for angular drilling and tapping.

More than 1 tool in the cut for dramatic cycle time reduction

Example A: While OD turning is taking place on main spindle, the ID boring bar tools next to the sub-spindle can simultaneously center drill.

Example B: While main spindle is indexed for cross drilling, the live tools next to the sub-spindle come in for slotting on the front face of the part.

Tooling Layout

Count them! With 26 tool positions strategically laid out around the machining zone, no job is too complicated for Diamond 32CSL. 12 of the tool positions are provisioned for live tools, allowing milling and drilling operations to be carried out and parts to be machining complete in one setup without further secondary operations.

Independent sub-spindle operation

Example: while a new part is being turned on the main spindle, the sub-spindle holds the previous part and the backworking tools (stationary or driven) finish off its backside. The increased pipelining improves throughput.

Rough material chucking option

The innovative backworking 4-station toolpost can hold either driven or fixed tools or a mixture of both. It presents the user with more setup flexibility from one job to another.
For shorter parts (less than 4:1 length to diameter ratio), the rough material chucking option can be used to reduce running cost. With the regular guide bushing removed and special guard installed, the spindle collet can extend directly into the machining area. In effect the machine can be used as a chucker. In this situation, there’s no longer a need to use expensive precision ground bars, and long remnants typical of running with guide bushing can be eliminated.

Specifications at a Glance

Bar Capacity
1 1/2 ” (32 mm)
Max. Machining Length
10.55″
Rapid Traverse Rate
709 inches per minute
Main Spindle Motor Power
7.4 HP
Subspindle Motor Power
3 HP
Main Spindle Speed
200 – 8000 RPM
Subspindle Speed
200 – 8000 RPM

View brochure

Diamond 32CSL

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